Toward a Recycling Society

Basic approach

We are working to promote waste reduction, resource-saving, and recycling, considering the lifecycle of resources.
With respect to reducing the amount of steel used, we are making efforts to minimize material loss (scrap waste, etc.) and improve material yield. In addition, we are working to reduce oil consumption and industrial waste output, and are striving to promote recycling by improving the level of separation of unneeded materials.
In the fuel system parts business, we are focusing on the development of products using recycled resin.
Going forward, we will be mindful of activities toward the circular economy, continuing to promote business activities toward conserving resources, eliminating waste, and strengthening recycling.

Initiatives to waste reduction

We are aiming to reduce the amount of waste produced (including general waste) by 11% compared to 2019 levels by FY2030.
We are working to limit waste generation through improved operational efficiency. Additionally, we believe that waste can become a resource if properly sorted, so we are striving to reduce the amount of waste by enhancing our sorting accuracy.
Regarding the groundwater inflow into press pits that occurred in some plants in FY2021, we have implemented water stoppage measures and continue to monitor their effectiveness.

Waste output(Non-consolidated)

Initiatives to waste reduction
* The amount of waste outputs in FY2021 significantly increased due to an extraordinary factor: the inflow of underground water in a pit excavation accompanied with the introduction of new stamping machine.

Initiatives to reduce steel usage

Improving material yield is an important activity in pursuing minimization of material needed to make one product. Each production site makes steady and repeated efforts to reduce the size of materials by millimeters. Countermeasures against root causes are also important in preventing the outflow of defective products.
Therefore, we also focus globally on activities to minimize loss and waste and reduce waste within the production process. By using non-destructive testing equipment, we reduce scraps from daily inspections and promote overall resource-saving and waste reduction.

Reduction of waste within the production process(Non-consolidated)

Initiatives to reduce steel usage

Initiatives to reduce oil usage

To reduce the amount of fuel used for gasoline-powered forklifts, which account for nearly 70% of all oil use, we are shifting to electric forklifts and small electric vehicles. In FY2024, 88.6% of forklifts were shifted to electric ones. Going forward, we will continue to reduce the overall number of forklifts by improving distribution.
Also, to contribute to making effective use of resources through recycling, the processing oil for product processing is filtered and reused as much as possible.

Shift to electric forklifts (including domestic Group companies)

Initiatives to reduce oil usage

Initiatives for water resources

Water intake volumes

Water intake volumes