Toward a Decarbonized Society

Response to Carbon Neutrality(CN)

As measures to combat social issues such as extreme weather events sparked by global warming, we are striving to reduce CO2 emissions through comprehensive daily improvements in Scope 1 and 2 emissions, and we are steadily achieving results globally.
Following the release of the Sixth Report of the IPCC, we have tightened our CO2 emissions reduction targets for plants under the 1.5°C standard.
Furthermore, with regard to Scope 3 (upstream) emissions, we are focused on (1) raw materials--which account for the majority of Scope 3 CO2 emissions--and are actively working to mitigate CO2 emissions through product development that results in reduced usage while also improving the yield.

CO2 emissions
reduction targets for plants
(Revised in October 2024*1

Non-consolidated and domestic and overseas Group companies: Reduction of 50% or more by FY2030 compared to FY2019 (Annual 4.6% reduction)
2035: Take on the challenge to achieve carbon neutrality in domestic plants

*1 The reduction targets before the revision are as follows.
Non-consolidated: Reduction of 50% or more by FY2030 compared to FY2013 (Annual 3% reduction)
Domestic and overseas Group companies: Reduction of 33% or more by FY2030 compared to FY2019 (Annual 3% reduction)
2035: Take on the challenge to achieve carbon neutrality in domestic plants

Life Cycle CO2 Reduction

In addition to CO2 emissions reduction activities at our plants, we are implementing additional initiatives from a life cycle perspective.

Upstream

Scope3

  • Raw materials

    (1)Raw materials

  • Transportation/Delivery

    (4)Transportation
    /Delivery

  • Commuting

    (7)Commuting

*Other:(2)Capital goods,(3)Fuel and energy-related activities not included in Scope 1 and 2,(5)Waste,(6)Business travel, and(8)Leased assets

Reduction of CO2 emissions in materials and parts

  • Reduction of materials purchased through weight reduction utilizing technologies such as cold-stamped UHTSS for body parts
  • Shift to eco-certified products(mufflers, exhaust manifolds, DPFs, and canisters)
  • Collaboration and target setting with suppliers by rolling out our initiatives

Reduction of CO2 emissions related to distribution

  • Enhancement of compatibility between suppliers and reinforcement of backup systems to optimize distribution considering regional characteristics
  • Reduction in the number of die trials using CAE analysis to reduce the number of transpotrs
Futaba
  • Scope1

    Fuel combustion

    Fuel combustion

  • Scope2

    Use of electricity

    Use of electricity

Efforts to achieve zero CO2 emissions from plants

Daily
improvement

  • Reduction of power consumption of robots while idle
  • Proper consolidation of low-use lines to keep good production efficiency(yosedome)

Innovations in production engineering

  • Producing multiple parts per stamping cycle
  • Change of laser welder types(CO2 → fiber)
  • Reduction of compressor air supply pressure

Utility
update

  • Replacement of lighting to LED in plants
  • Shift to inverters for cooling water pump motors
  • Installation of thermal insulation material in the paint-drying furnace

Renewable
energy

  • Installation of solar panels
Downstream

Scope3

  • Use of products

    (11)Use of products

  • Disposal of products

    (12)Disposal of products

*Other:(9)Transportation/Delivery, (10)Processing of products, (13)Leased assets,(14)Franchises,(15)Investments

Reduction of CO2 emissions at using stage

  • Weight reduction through replacement with cold-stamped UHTSS for body parts
  • Shift to eco-certified products with small size and high performance, to reduce environmentally hazardous substances, noise, and weight

Efforts to reduce waste

  • Reduction of waste through promotion of general-purpose use and reuse of equipment
  • Incorporation of CO2 emissions into management decisions on replacement or new construction of equipment*2

*2 We are working on replacing CO2 emissions during production with prices in the operation approval form when any equipment is to be replaced, newly constructed, or substantially renovated. We are further considering using internal carbon pricing (ICP*3) as an indicator for investment decisions.

*3 Internal carbon pricing (ICP): One type of carbon pricing

Scope1・2

Reduction of CO2 emissions at Futaba(non-consolidated) plants
-Approach to carbon neutrality

Reducing CO2 emissions at Futaba(non-consolidated)plants -an approach to carbon neutrality

"Monozukuri" considering the impact on global warming and climate change

CO2 emissions(non-consolidated)in FY2024 ended up with reduced by 30% compared to FY2019 due to aggressive improvement activities.

Amount of CO2 emissions and renewable energy ratio(non-consolidated)

Monozukuri considering the impact on global warming and climate change

Case 1 Thorough elimination of waste in the manufacturing workplace

Case 2 Development of CN personnel

Case 3 Using renewable energy

Major introduction results and plans

Results ・2023 Guangzhou Futaba Installation of solar panels 2,355 thousand kWh/year
・2024 Kota Plant Installation of solar panels 3,214 thousand kWh/year
・2025 Dongguan Futaba CO2-free electricity 1,538 thousand kWh/year
(Plan) ・2026年 Mutsumi Plant Installation of solar panels 1,541 thousand kWh/year
Sumi Plant Installation of solar panels 1,466 thousand kWh/year